Small but Mighty: Insect-Inspired Microphones #ASA184

3D printing technology facilitates bio-inspired microphones that operate autonomously and efficiently.

Media Contact:
Ashley Piccone
AIP Media
301-209-3090
media@aip.org

CHICAGO, May 10, 2023 – What can an insect hear? Surprisingly, quite a lot. Though small and simple, their hearing systems are highly efficient. For example, with a membrane only 2 millimeters across, the desert locust can decompose frequencies comparable to human capability. By understanding how insects perceive sound and using 3D-printing technology to create custom materials, it is possible to develop miniature, bio-inspired microphones.

The displacement of the wax moth Acroia grisella membrane, which is one of the key sources of inspiration for designing miniature, bio-inspired microphones. Credit: Andrew Reid

Andrew Reid of the University of Strathclyde in the U.K. will present his work creating such microphones, which can autonomously collect acoustic data with little power consumption. His presentation, “Unnatural hearing — 3D printing functional polymers as a path to bio-inspired microphone design,” will take place Wednesday, May 10, at 10:05 a.m. Eastern U.S. in the Northwestern/Ohio State room, as part of the 184th Meeting of the Acoustical Society of America running May 8-12 at the Chicago Marriott Downtown Magnificent Mile Hotel.

“Insect ears are ideal templates for lowering energy and data transmission costs, reducing the size of the sensors, and removing data processing,” said Reid.

Reid’s team takes inspiration from insect ears in multiple ways. On the chemical and structural level, the researchers use 3D-printing technology to fabricate custom materials that mimic insect membranes. These synthetic membranes are highly sensitive and efficient acoustic sensors. Without 3D printing, traditional, silicon-based attempts at bio-inspired microphones lack the flexibility and customization required.

“In images, our microphone looks like any other microphone. The mechanical element is a simple diaphragm, perhaps in a slightly unusual ellipsoid or rectangular shape,” Reid said. “The interesting bits are happening on the microscale, with small variations in thickness and porosity, and on the nanoscale, with variations in material properties such as the compliance and density of the material.”

More than just the material, the entire data collection process is inspired by biological systems. Unlike traditional microphones that collect a range of information, these microphones are designed to detect a specific signal. This streamlined process is similar to how nerve endings detect and transmit signals. The specialization of the sensor enables it to quickly discern triggers without consuming a lot of energy or requiring supervision.

The bio-inspired sensors, with their small size, autonomous function, and low energy consumption, are ideal for applications that are hazardous or hard to reach, including locations embedded in a structure or within the human body.

Bio-inspired 3D-printing techniques can be applied to solve many other challenges, including working on blood-brain barrier organoids or ultrasound structural monitoring.

———————– MORE MEETING INFORMATION ———————–
Main meeting website: https://acousticalsociety.org/asa-meetings/
Technical program: https://eppro02.ativ.me/web/planner.php?id=ASASPRING23&proof=true

ASA PRESS ROOM
In the coming weeks, ASA’s Press Room will be updated with newsworthy stories and the press conference schedule at https://acoustics.org/asa-press-room/.

LAY LANGUAGE PAPERS
ASA will also share dozens of lay language papers about topics covered at the conference. Lay language papers are 300 to 500 word summaries of presentations written by scientists for a general audience. They will be accompanied by photos, audio, and video. Learn more at https://acoustics.org/lay-language-papers/.

PRESS REGISTRATION
ASA will grant free registration to credentialed and professional freelance journalists. If you are a reporter and would like to attend the meeting or virtual press conferences, contact AIP Media Services at media@aip.org. For urgent requests, AIP staff can also help with setting up interviews and obtaining images, sound clips, or background information.

ABOUT THE ACOUSTICAL SOCIETY OF AMERICA
The Acoustical Society of America (ASA) is the premier international scientific society in acoustics devoted to the science and technology of sound. Its 7,000 members worldwide represent a broad spectrum of the study of acoustics. ASA publications include The Journal of the Acoustical Society of America (the world’s leading journal on acoustics), JASA Express Letters, Proceedings of Meetings on Acoustics, Acoustics Today magazine, books, and standards on acoustics. The society also holds two major scientific meetings each year. See https://acousticalsociety.org/.

A Cocktail Party of 3D-Printed Robot Heads #ASA184

Human simulators that talk and listen to each other facilitate research on the head’s acoustic properties for better designed audio devices.

Media Contact:
Ashley Piccone
AIP Media
301-209-3090
media@aip.org

CHICAGO, May 8, 2023 – Imagine a cocktail party full of 3D-printed, humanoid robots listening and talking to each other. That seemingly sci-fi scene is the goal of the Augmented Listening Laboratory at the University of Illinois Urbana-Champaign. Realistic talking (and listening) heads are crucial for investigating how humans receive sound and developing audio technology.

The head simulators are 3D-printed into components and assembled, enabling customization at low cost. Credit: Augmented Listening Laboratory at the University of Illinois Urbana-Champaign

The team will describe the talking human head simulators in their presentation, “3D-printed acoustic head simulators that talk and move,” on Monday, May 8, at 12:15 p.m. Eastern U.S. in the Northwestern/Ohio State room of the Chicago Marriott Downtown Magnificent Mile Hotel. The talk comes as part of the 184th Meeting of the Acoustical Society of America running May 8-12.

Algorithms used to improve human hearing must consider the acoustic properties of the human head. For example, hearing aids adjust the sound received at each ear to create a more realistic listening experience. For the adjustment to succeed, an algorithm must realistically assess the difference between the arrival time at each ear and amplitude of the sound.

It is important to study human listening in natural environments, like cocktail parties, where many conversations occur at once.

“Simulating realistic scenarios for conversation enhancement often requires hours of recording with human subjects. The entire process can be exhausting for the subjects, and it is extremely hard for a subject to remain perfectly still in between and during recordings, which affects the measured acoustic pressures,” said Austin Lu, a student member of the team. “Acoustic head simulators can overcome both drawbacks. They can be used to create large data sets with continuous recording and are guaranteed to remain still.”

Since researchers have precise control over the simulated subject, they can adjust the parameters of the experiment and even set the machines in motion to simulate neck movements.

In a feat of design and engineering, the heads are 3D-printed into components and assembled, enabling customization at low cost. The highly detailed ears are fitted with microphones along different parts to simulate both human hearing and Bluetooth earpieces. The “talkbox,” or mouthlike loudspeaker, closely mimics human vocals. To facilitate motion, the researchers paid special attention to the neck. Because the 3D model of the head design is open source, other teams can download and modify it as needed. The diminishing cost of 3D printing means there is a relatively low barrier for fabricating these heads.

“Our acoustic head project is the culmination of the work done by many students with highly varied technical backgrounds,” said Manan Mittal, a graduate researcher with the team. “Projects like this are due to interdisciplinary research that requires engineers to work with designers.”

The Augmented Listening Laboratory has also created wheeled and pully-driven systems to simulate walking and more complex motion, which they describe on their website.

———————– MORE MEETING INFORMATION ———————–
Main meeting website: https://acousticalsociety.org/asa-meetings/
Technical program: https://eppro02.ativ.me/web/planner.php?id=ASASPRING23&proof=true

ASA PRESS ROOM
In the coming weeks, ASA’s Press Room will be updated with newsworthy stories and the press conference schedule at https://acoustics.org/asa-press-room/.

LAY LANGUAGE PAPERS
ASA will also share dozens of lay language papers about topics covered at the conference. Lay language papers are 300 to 500 word summaries of presentations written by scientists for a general audience. They will be accompanied by photos, audio, and video. Learn more at https://acoustics.org/lay-language-papers/.

PRESS REGISTRATION
ASA will grant free registration to credentialed and professional freelance journalists. If you are a reporter and would like to attend the meeting or virtual press conferences, contact AIP Media Services at media@aip.org. For urgent requests, AIP staff can also help with setting up interviews and obtaining images, sound clips, or background information.

ABOUT THE ACOUSTICAL SOCIETY OF AMERICA
The Acoustical Society of America (ASA) is the premier international scientific society in acoustics devoted to the science and technology of sound. Its 7,000 members worldwide represent a broad spectrum of the study of acoustics. ASA publications include The Journal of the Acoustical Society of America (the world’s leading journal on acoustics), JASA Express Letters, Proceedings of Meetings on Acoustics, Acoustics Today magazine, books, and standards on acoustics. The society also holds two major scientific meetings each year. See https://acousticalsociety.org/.

Ultrasonics to monitor liquid metal melt pool dynamics for improving metal 3D printing

Christopher Kube – kube@psu.edu
Twitter: @_chriskube

Penn State University, 212 Earth and Engineering Sciences Bldg, University Park, PA, 16802, United States

Tao Sun, University of Virginia
Samuel Clark, Advanced Photon Source, Twitter: @advancedphoton

Find the authors on LinkedIn:
www.linkedin.com/in/chriskube
www.linkedin.com/in/suntao

Popular version of 3pID2-Acoustics for in-process melt pool monitoring during metal additive manufacturing, presented at the 183rd ASA Meeting.

3D printed or additively manufactured (AM) metal parts are disrupting the status quo in a variety of industries including defense, transportation, energy, and space exploration. Engineers now design and produce customizable parts unimaginable only a decade ago. New geometrical or part shape freedom inherent to AM has already led to part performance often beyond traditionally manufactured counterparts. In the years to come, another revolutionary performance jump is expected by enabling the AM process to control the grain layout and structural features on the microscopic scale. Grains are the building blocks of metal parts that dictate many of the performance metrics associated with the descriptors of bigger, faster, and stronger.

The second performance revolution of AM metal parts requires uncovering new knowledge in the complicated physics present during the AM process. 3D printed metals are born from an energy source such as a laser or electron beam to selectively melt feedstock material at microscopic locations dictated by the computerized part drawing. Melted locations temporarily form liquid metal melt pools that solidify after the energy source moves to another location. Resulting grain structure and pore/defect formation strongly depends on how the melt pool cools and solidifies.

Over the past five years, high-energy X-rays only available at particle accelerators are used for direct real-time visualization of AM melt pool dynamics and solidification. Figure 1 shows an example X-ray frame, which captured a laser-generated melt pool moving in a single direction with a speed of 800 mm/ms.

MATLAB Handle Graphics – click here to watch the video.

This situation mimics the laser and melt pool movement found during 3D printing metal parts. Being able to directly observe melt pool behavior has led to new and improved understanding of the underlying physics. Unfortunately, experiments at such X-ray sources is difficult to ascertain because of extremely high demand across the sciences. Additionally, the measurement technique relegated to high-energy X-ray sources is not transferrable to metal 3D printers that exist in normal industrial settings. For these reasons, ultrasonics are being explored as a melt pool monitoring technology that can be deployed within real 3D printers.

Ultrasound is commonly used for imaging and detecting features inside of solid materials. For example, ultrasound is applied in medical settings during pregnancy or for diagnostics. Application of ultrasound for melt pool monitoring is made possible because of the tendency of ultrasound to scatter from the melt pool’s solid/liquid boundary. The development of the technique is being supported alongside X-ray imaging at the Advanced Photon Source at Argonne National Laboratory. X-ray imaging is providing the extremely important ground truth melt pool behavior allowing for easy interpretation of the ultrasonic response. In Figure 1, the ultrasonic response from the exact same melt pool given in the X-ray video is being shown for two different sensors. As the melt pool enters the field of view of the ultrasonic sensors (see online video), features in the ultrasound response confirms their sensitivity to the melt pool.

In this research, high-energy X-rays are being used to develop the ultrasonic technique and technology. In the coming year, the knowledge developed will be leveraged such that ultrasound can be applied on its own for melt pool monitoring in real metal 3D printers. Currently, no existing technology can capture the highly dynamic melt pool behavior through the depth of the part or substrate.

Practical benefits and value of melt pool monitoring within 3D printers are significant. Ultrasound can provide a quick check to determine the optimal laser power and speed combinations toward accelerated determination of process parameters. Currently, determination of the optimal process parameters requires destructive postmortem microscopy techniques that are extremely costly, time-consuming (sometimes more than a year), and wasteful. Ultrasound has the potential to reduce these factors by an order of magnitude. Furthermore, metal 3D printing processes are highly variable over many months, across different machines, and even when using feedstock powder from different suppliers. Ultrasonic melt pool monitoring can provide period checks to assure variability is minimized.

A moth’s ear inspires directional passive acoustic structures

Lara Díaz-García – lara.diaz-garcia@strath.ac.uk
Twitter: @laradigar23
Instagram: @laradigar

Centre for Ultrasonic Engineering, University of Strathclyde, Glasgow, Lanarkshire, G1 1RD, United Kingdom

Popular version of 2aSA1-Directional passive acoustic structures inspired by the ear of Achroia grisella, presented at the 183rd ASA Meeting.

Read the article in Proceedings of Meetings on Acoustics

When most people think of microphones, they think of the ones singers use or you would find in a karaoke machine, but they might not realize that much smaller microphones are all around us. Current smartphones have about three or four microphones that are small. The miniaturization of microphones is therefore a desire in technological development. These microphones are strategically placed to achieve directionality. Directionality means that the microphone’s goal is to discard undesirable noise coming from directions other than the speaker’s as well as to detect and transmit the sound signal. For hearing implant users this functionality is also desirable. Ideally, you want to be able to tell what direction a sound is coming from, as people with unimpaired hearing do.

But dealing with small size and directionality presents problems. People with unimpaired hearing can tell where sound is coming from by comparing the input received by each of our ears, conveniently sitting on opposite sides of our heads and therefore receiving sounds at slightly different times and with different intensities. The brain can do the math and compute what direction sound must be coming from. The problem is that, to use this trick, you need two microphones that are separated so the time of arrival and difference in intensity are not negligible, and that goes against microphone miniaturization. What to do if you want a small but directional microphone, then?

When looking for inspiration for novel solutions, scientists often look to nature, where energy efficiency and simple designs are prioritized in evolution. Insects are one such example that faces the challenge of directional hearing at small scales. The researchers have chosen to look at the lesser wax moth (fig 1), observed to have directional hearing in the 1980s. The males produce a mating call that the females can track even when one of their ears is pierced. This implies that, instead of using both ears as humans do, these moths’ directional hearing is achieved with just one ear.

Lesser wax moth specimen with scale bar. Image courtesy of Birgit E. Rhode (CC BY 4.0).

The working hypothesis is that directionality must be achieved by the asymmetrical shape and characteristics of the moth’s ear itself. To test this hypothesis, the researchers designed a model that resembles the moth’s ear and checked how it behaved when exposed to sound. The model consists of a thin elliptical membrane with two halves of different thicknesses. For it, they used a readily available commercial 3D printer that allows customization of the design and fabrication of samples in just a few hours. The samples were then placed on a turning surface and the behavior of the membrane in response to sound coming from different directions was investigated (fig 2). It was found that the membrane moves more when sound comes from one direction rather than all the others (fig 3), meaning the structure is therefore passively directional. This means it could inspire a single small directional microphone in the future.

Laboratory setup to turn the sample (in orange, center of the picture) and expose it to sound from the speaker (left of the picture). Researcher’s own picture.

Image adapted from Lara Díaz-García’s original paper. Sounds coming from 0º direction elicit a stronger movement in the membrane than other directions.

3pMUa4 – Acoustical analysis of 3D-printed snare drums

Chris Jasinski – jasinski@hartford.edu
University of Hartford
200 Bloomfield Ave
West Hartford, CT 06117

Popular version of paper 3pMUa4
Presented Wednesday afternoon, December 09, 2020
179^thASA Meeting, Acoustics Virtually Everywhere

For many years, 3D printing (or additive manufacturing) has been a growing field with applications ranging from desktop trinkets to prototypes for replacements of human organs. Now, Klapel Percussion Instruments has designed its first line of 3D-printed snare drums.

Snare drums are commonly used in drum sets, orchestras, and marching bands. They are traditionally made with wood or metal shells, metal rims, plastic (mylar) skins, and metal connective hardware including bolts, lugs, and fasteners. For the first phase of Klapel prototypes, the shell and rim are replaced with a proprietary carbon fiber composite. Future iterations intend to replace all of the hardware with 3D printing as well. The shell and rim are produced layer by layer until the final shape is formed. Even with high quality printers, layers can be seen in the final texture of 3D-printed objects. These layers appear as horizontal lines and vertical seams where each layer starts and finishes.

3D-printed snare drum and detail of finished texture.

Klapel Percussion Instruments contacted the University of Hartford Acoustics Program to assess if having a 3D-printing shell and rim changes the fundamental vibrational and acoustical characteristics of the drum. To test this, undergraduate students developed a repeatable drum striking device. The machine relies on gravity and a nearly zero-friction bearing to strike a snare drum from a consistent height above the playing surface. With precise striking force, the resulting sound produced by the drum was recorded in the University of Hartford’s anechoic chamber (a laboratory designed to eliminate all sound reflections or ‘echoes’, shown in the example photo of the striking machine). The recordings were then analyzed for their frequency content.

Snare drum striking machine inside Paul S. Veneklasen Research Foundation Anechoic Chamber at University of Hartford.

Along with the acoustical testing, the drum shell (the largest single component of a snare drum) underwent ‘modal analysis’, where 30 points are marked on each shell and struck with a calibrated force-sensing hammer. The resulting vibration of the drum is measured with an accelerometer. The fundamental shapes (or ‘modes’) of vibration can then be visualized using processing software.

Vibrational mode shapes for maple drum shell [left] and 3D-printed shell [right].

Ultimately, the vibrational and acoustical analysis resulted in the same conclusions. The fundamental shapes of vibration and the primary frequency content of the snare drum is unaffected by the process of 3D printing. The most prominent audible frequencies and vibrational shapes are identical in both the maple wood shell and the carbon fiber 3D-printed shell, as seen in the visualized modes of vibration. This means that the 3D-printed drum technology is a viable alternative to more traditional manufacturing techniques for drums.

There are substantial, measurable variations that impact the more subtle characteristics of the drum at higher, less prominent frequencies, and for more complex vibration shapes. These are noticeable above 1000 Hz in the frequency analysis comparison.

Frequency analysis at two striking locations for maple (wood) and carbon fiber (3D-printed) drum.

Future testing, including subjective listening tests, will aim to identify how these smaller variations impact listeners and performers. The results of the future tests can help determine how acoustical metrics can predict listener impressions.